Products
Graphite Sagger

Graphite Sagger

Graphite saggers are mainly made of high purity graphite materials. They are suitable for the photovoltaic industry and the lithium battery industry, and are commonly used in lithium batteries and lithium iron phosphate material sintering. They are used as vessels for loading cathode materials in high temperature sintering process. The graphite crucible with side wall opening avoids dust the phenomenon, improves the reducing high-temperature sintering atmosphere, and enhances the material properties. Graphite crucibles can also be used in non-ferrous metal smelting, such as copper, aluminum, zinc, silver and others.

What Is Graphite Sagger?

 

 

Graphite saggers are mainly made of high purity graphite materials. They are suitable for the photovoltaic industry and the lithium battery industry, and are commonly used in lithium batteries and lithium iron phosphate material sintering. They are used as vessels for loading cathode materials in high temperature sintering process. The graphite crucible with side wall opening avoids dust the phenomenon, improves the reducing high-temperature sintering atmosphere, and enhances the material properties. Graphite crucibles can also be used in non-ferrous metal smelting, such as copper, aluminum, zinc, silver and others.

 

Advantages of Graphite Sagger
 

Good thermal conductivity
The thermal conductivity of graphite is 100-300W/(m·K), which is 10-100 times that of most metal materials, so graphite sagger can quickly transfer heat and improve sintering efficiency.

 

High temperature resistance
The melting point of graphite is 3850 °C and the boiling point is 4250 °C, so the graphite sagger can withstand high temperature sintering and is not easy to deform or be damaged.

 

Corrosion resistance
Graphite has a certain resistance to corrosive media such as acids, alkalis, salts, etc., so graphite sagger can be used in containers for chemical reactions.

 

Thermal shock resistance
Graphite can withstand drastic temperature changes at room temperature without being damaged, so graphite saggers can be used in applications where it is heated or cooled quickly.

 

Good electrical conductivity
Graphite is a natural conductor with good electrical conductivity and can effectively transfer electrical charge.

 

High capacity
The theoretical specific capacity of graphite is 372mAh/g, which is the highest of all anode materials at present.

 

Good stability
Graphite has good chemical stability and is not easy to react during charging and discharging, so it has a long service life.

 

Low cost
Graphite is a relatively inexpensive raw material, so the cost of graphite sagger is also lower.

 

Graphite Thermal Field

Graphite Thermal Field

Graphite thermal field is a kind of industrial heating equipment widely used in metallurgy, glass, ceramics, chemical industry and other fields.

Graphite Disc

Graphite Disc

Graphite sheets are a new type of heat-conducting and heat-dissipating material that conducts heat evenly in two directions, shields heat sources and components while improving the performance of consumer electronics.

Graphite Screws

Graphite Screws

Graphite screws refer to screws made of graphite. They are more resistant to high temperatures than iron or steel and can melt at up to 3800 degrees Celsius.

Graphite Box

Graphite Box

Graphite box, also called graphite square crucible, can be used in the sintering process of negative electrode materials or positive electrode materials in the lithium battery industry. It is mainly used as a carrying container for powder and is placed in a furnace for heating.

Graphite Heater

Graphite Heater

Graphite heater is a heating device that uses graphite material as a heating element. Graphite heater has excellent thermal conductivity, high temperature stability, corrosion resistance and other characteristics.

Graphite Parts

Graphite Parts

Graphite parts can be used as refractory materials including, crucibles, continuous casting powder, mold cores, mold detergents, as conductive materials, and are widely used in the electrical industry as electrodes, brushes, carbon rods, carbon tubes, positive electrodes of mercury rectifiers.

Graphite Disk

Graphite Disk

Graphite discs are graphite discs made of isotropic graphite. The packing density can reach 1.7 to 1.9. The heat resistance temperature can reach 2000 degrees Celsius in an inactive atmosphere.

Graphite Screw

Graphite Screw

Graphite screws, also often called graphite bolts and screws, are used in conjunction with nuts. Hongshun Graphite uses high-strength materials to process graphite bolts, which work well with nuts and have the characteristics of high density, high temperature resistance, wear resistance, and good conductivity.

Graphite Sagger

Graphite Sagger

Graphite sagger is used as a material holding device. It utilizes the good thermal conductivity of graphite to facilitate the material to fully react in a short time.

 

Why Choose Us
 

Dedicated team
Our success is not solely attributed to our product range; it's also a result of our exceptional team. We take immense pride in our dedicated and passionate employees who work tirelessly to ensure your needs are met.

 

Service details
Hongshun has grown together with its customers based on their confidence and trust. Its invaluable customers attest to its reliability.

 

Products developed with customer feedback
Hongshun commitment to customer satisfaction is the basis of its powerful and stable products.

 

How to Identify the Quality of Graphite Sagger

Material purity
The purity of graphite has a huge impact on its characteristics and performance. High-quality graphite saggers are usually made of pure graphite or graphite with a higher carbon content. Low-quality graphite may contain impurities such as ash, sulfur or other non-carbon elements, which can affect its mechanical and thermal properties. For superior performance, look for graphite saggers with higher purity, preferably with a carbon content greater than 99%.

 

Grain size and structure
The grain size and structure of graphite determine its strength, machinability and electrical conductivity. Fine-grained graphite has higher strength and a better surface finish when machined, making it suitable for precision applications. On the other hand, coarse-grained graphite has higher thermal conductivity and is the preferred choice for applications that require heat dissipation. Evaluate the grain size and structure of the graphite sagger based on the specific requirements of the application.

 

Density and porosity
Density and porosity are key indicators of graphite quality. Graphite with higher density generally indicates better mechanical strength and resistance to wear and deformation. Conversely, excessive porosity can compromise the structural integrity and thermal conductivity of the graphite sagger. Inspect graphite samples for uniform density and minimal porosity to ensure optimal performance and durability.

 

Surface finish and integrity
The surface finish and integrity of graphite crucibles can affect their functionality and performance in a variety of applications. High-quality graphite should have a smooth, uniform surface, free of cracks, pits, or other defects that could compromise its integrity. Visually and tactilely inspect graphite samples to ensure they meet the surface finish standards required for your specific application.

 

Thermal conductivity and thermal resistance
Graphite is known for its excellent thermal conductivity, making it ideal for high-temperature applications such as heat exchangers, crucibles, and thermal management systems. Evaluate the thermal conductivity and thermal resistance of graphite crucibles based on your application requirements to ensure they can effectively conduct heat while maintaining structural stability and integrity at high temperatures.

 

Mechanical properties
Mechanical properties such as strength, hardness, and elastic modulus are key considerations for structural graphite parts. Evaluate the tensile, flexural, and compressive strengths of graphite crucibles to ensure they meet the mechanical requirements of your application. High-quality graphite should have sufficient strength and stiffness to withstand mechanical loads and stresses without failure.

 

Chemical resistance
Graphite's chemical resistance is another important factor to consider, especially in corrosive or reactive environments. Evaluate the chemical compatibility of graphite crucibles with the substances they will come in contact with, ensuring they can withstand aggressive chemicals, acids, bases, and other corrosive media without degradation or deterioration.

 

Supplier reputation and certifications
Choose graphite crucibles from reputable suppliers who have a track record of providing high-quality materials and reliable customer service. Look for suppliers that adhere to industry standards and certifications, such as iso certification or compliance with specific regulatory requirements for your application. Trustworthy suppliers can provide assurance of quality, consistency, and support throughout the purchasing process.

 

Types of Graphite Sagger

 

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‌Small graphite sagger‌

Diameter is 50-200mm, depth is 20-100mm, suitable for electrical and electronic industries, used to produce electrodes, brushes, capacitors, vacuum tubes, etc., requiring high temperature baking, sintering and other processes.

Graphite Sagger

‌Medium graphite sagger‌

Diameter is 200-500mm, depth is 100-300mm, suitable for optical industry and kiln industry.

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‌Large graphite sagger‌

Diameter is greater than 500mm, depth is greater than 300mm, mainly used in metallurgy, chemical industry and other industries.

 

Application of Graphite Sagger

 

As the world continues to rely on fossil fuels, the need for alternative energy sources has never been greater. This has led to the rise of new energy industries centered on renewable energy sources such as solar, wind and hydropower. One material that is seeing a surge in demand in the industry due to its unique properties and versatility is graphite.


Graphite products processed from graphite materials are widely used in a variety of industries, including electronics, aerospace and metallurgy. In recent years, it has also had new applications in the new energy industry. One of the key application areas is the production of lithium-ion batteries for electric vehicles and energy storage systems.


Another key application area for graphite in the new energy industry is the production of solar panels and wind turbines. Graphite is used to make graphite composites, which are used to make blades for wind turbines. The material is also used in the manufacture of conductive coatings and backsheets for solar panels, which helps improve their performance and efficiency.


Graphite is also used in fuel cell technology to convert hydrogen and oxygen into electricity. The material serves as a catalyst support, helping to increase the efficiency and reduce the cost of fuel cells. Graphite-based porous materials were found to be effective in this regard because they have a high surface area, which provides ample space for catalytic reactions to occur.


To sum up, the new energy industry is providing new opportunities for graphite products. From lithium-ion batteries to wind turbines and fuel cells, graphite is proving to be a versatile and essential material for a sustainable future. As demand for renewable energy continues to grow, graphite's importance in the industry will only increase.

 

Components of Graphite Sagger
 

Graphite powder
The main raw material used to make graphite sagger, with excellent electrical and thermal conductivity.

 

Bitumen
Used to bind graphite powder and increase the strength and stability of graphite sagger.

 

Cellulose
Acts as a binder to help graphite powder and bitumen mix better.

 

Catalyst
Accelerate the graphitization process and improve the performance of graphite sagger.

 

Binders
Used to hold graphite powder and other ingredients firmly together.

 

During the production process, these components will go through a series of processes such as mixing, heating and kneading, molding, demoulding, drying, impregnation, roasting graphitization, etc., and finally form a graphite sagger with specific thickness and mechanical properties. The thickness of the graphite sagger is generally 10mm, and after graphitization treatment, its hardness reaches 40, and it has good resistance and bending and compression resistance .

 

In addition, the production of graphite sagger also requires the use of special hydraulic presses and molds to ensure the uniformity of the graphite sagger and prevent molding breakage. The tonnage of the hydraulic press can be 500 tons, 800 tons or 1000 tons, and the appropriate tonnage can be selected according to different needs to ensure the molding quality .

 

Material of Graphite Sagger

Graphite sagger is a sintering material box made of graphite material, which has good thermal conductivity, high temperature resistance, corrosion resistance and thermal shock resistance. It is widely used in metallurgy, chemical industry, electronics, lithium battery and other industries, especially in the field of lithium-ion batteries. As an electric heating graphite sagger, graphite sagger is made of high-purity graphite as raw material and is precision-processed. It has the advantages of low thermal conductivity, high refractoriness, impact resistance, erosion resistance and high strength. It is widely used in the sintering process of lithium iron phosphate materials for lithium-ion batteries.

 

The unique properties of graphite sagger make it widely used in high temperature and high-strength environmental conditions such as the steel industry. It can not only withstand high temperatures, but also has good corrosion resistance. These characteristics make graphite sagger a powerful assistant in the steel industry and other fields.

 

In addition, the processing and application of graphite sagger also include saggers made of graphite or other materials. Such saggers generally have multiple sides for holding slag, sintering aids and fuel. There are many grooves on the inner wall of the graphite sagger, which are mainly designed to keep the refractory material from losing water at high temperatures. At present, the most widely used sagger is made of graphite or other materials, which can be used to burn various refractory materials.

 

 
 
How to Maintain Graphite Sagger
Graphite Sagger

Storage of graphite sagger

Graphite sagger should be stored in a dry and clean environment. Due to the void structure of the graphite itself, it has a certain adsorption, and the wet or polluted environment will make the graphite sagger easy to be polluted or damp again after cleaning and drying.

 

Ceramic and graphite components of graphite sagger components are fragile materials, which should be avoided as far as possible during handling or use; if the component is found to be broken, cracked, loose, etc., it should be replaced and re-locked in time.

Graphite process card point replacement

According to the frequency and time of use, and the requirements of the actual shadow area of the battery, the graphite sagger process card point should be periodically replaced. Special replacement card point equipment is recommended for disassembly and installation. The operation of the equipment helps to improve the speed and consistency of assembly and reduce the risk of breakage of the boat pieces.

 

It is recommended that the graphite sagger be numbered and managed, and that regular cleaning, drying, maintenance and inspection be designated and managed by special personnel; maintain the stability of graphite sagger management and use. The integral graphite sagger should be replaced regularly with ceramic components.

 

When graphite sagger is maintained, components, boat pieces and process card points are recommended to be provided by graphite sagger suppliers, so as to avoid damage during replacement due to component accuracy not matching the original boat.

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Process of Graphite Sagger
 
01/

Preparation of raw materials
High-quality graphite materials are selected as raw materials, and the raw materials are graded through the net to remove impurities and graphite with uneven particles.

02/

Stone fruit cutting
Cut the stone fruit block into stone slices of the desired size. Usually machine cutting or laser cutting is used to ensure the accuracy of the slice.

03/

Graphite preparation
The screened graphite raw material is put into a high-temperature furnace for graphitization treatment. Under high temperature conditions, the graphite raw material will undergo a formation and graphitization reaction, forming a graphite block with only high purity and concentration.

04/

Molding
The polished and trimmed pieces are assembled into the shape of a sagger in the desired shape and size. It is usually molded by methods such as graphite powder and resin mixed plastic molding, hot press molding, or welding of graphite sheets

05/

Grinding and dressing
The cut graphite sheet is frosted to make the common surface smooth, and trimmed to remove burrs and uneven parts generated during the cutting process.

06/

Surface treatment
Surface treatments such as polishing, lacquering or labeling graphite saggers are applied to improve their appearance quality and commercialization.

07/

Graphite sintering
The formed graphite turns are placed in a specific graphite sintering furnace for high-temperature sintering. During the sintering process, the graphite cartridge undergoes a binder pyrolysis, product formation and graphitization process to form a solid graphite structure.

08/

Inspection and packing
Strict inspection is carried out on the graphite bowl of the finished product to check whether its dimensional accuracy, surface smoothness and quality meet the requirements. Qualified products are packaged for storage and transportation.

 

Safety Precautions When Using the Graphite Sagger

 

 

‌Inspection before use‌
Before using the graphite sagger, a comprehensive inspection should be carried out, including checking whether the graphite sagger is damp, has odor, is damaged, etc., and ensuring that the inlet and outlet valves of the equipment are intact and well sealed, and whether the monitoring instruments such as pressure gauges and thermometers are working properly. In addition, it is also necessary to check whether the relevant bypass valves are closed to ensure the operating effect of the equipment and the safety and cleanliness of the surrounding environment.

 

‌Personal protective equipment‌
Operators must wear appropriate protective equipment, such as fireproof and heat-resistant work clothes, protective shoes and gloves to prevent burns. In addition, protective glasses and masks should be worn to protect the eyes and face from injury.

 

‌Handle with care‌
Since graphite products are relatively fragile, they should be handled with care during transportation and handling to avoid impact and fall to prevent damage and safety hazards.

 

‌Moisture-proof and moisture-proof‌
Graphite products should be stored in a dry and ventilated place to prevent moisture from affecting their performance. A humid environment may cause damage or performance degradation of the graphite sagger.

 

‌Safe storage‌
Corrosive chemicals should be stored separately from graphite products to avoid safety accidents caused by leakage or accidental contact. In addition, impurities and stains attached to the graphite surface should be regularly checked and cleaned, and the size and shape of the graphite should be regularly checked to ensure that it meets the requirements for use.

 

‌Training and education‌
Operators should receive appropriate safety training to understand the properties, characteristics and safe operation methods of graphite. This will help them better understand and comply with safe operating procedures and reduce the risk of accidents.

 

 
Company Introduction

 

Huixian Hongshun Graphite Co., Ltd. focuses on graphite design and processing. The company has more than ten years of experience in graphite processing. The company has a series of completed production systems for design and processing.

product-1-1
product-1-1

 

product-315-437

 

Certificate

Our team can design various graphite products for you.

 

Support drawing customization and sample processing.

 

Can provide you with 24-hour after-sales service and technical support.

 

Recommend products suitable for you at reasonable prices and ship quickly.

 

FAQ

 

Q: What is the process of melting graphite?

A: Graphite, with its layered structure, influences phenomena called sublimation instead of melting. Meanwhile, this sublimation process only happens when the solid graphite converts directly to gas with a high temperature of around 3650°C. There are certain factors that can affect the Graphite melting point as well.

Q: Why is graphite hard or soft?

A: Weak bonding forces called van der Waals forces hold the sheets together. Because these forces are weak, the sheets can easily slide past each other. The sliding of these sheets gives graphite its softness for writing and its lubricating properties.

Q: What is the process of graphite extraction?

A: Graphite extraction is a cumbersome process that utilizes mechanical methods involving mining of graphite in chunk forms, hammering them to break into particles, powdering by ball-milling, and finally carbon enrichment by floating in water; the latter usually aided using froth formers, floating agents etc.

Q: What is the process of graphite electrodes?

A: For graphitisation, the electrodes are joined together to form a strand, placed in a furnace and energised. The "resistance heating" heats the strand up to 3,000 °C. At these temperatures, amorphous carbon transforms into crystalline carbon (graphite). The process takes up to 15 hours.

Q: What is the process of graphite machining?

A: Milling: Involves removing material from graphite products using rotating cutting tools, suitable for producing complex shapes and contours. Turning: A process where the graphite part is rotated against a cutting tool to create cylindrical shapes or details.

Q: What is required for graphite to melt?

A: Very high melting points – this is because a lot of strong covalent bonds must be broken. Graphite, for example, has a melting point of more than 3,600°C. Variable electrical conductivity – diamond does not conduct. electricity, whereas graphite contains free electrons.

Q: Why is graphite difficult to melt?

A: The reason for this anomalous behaviour is that graphite. has Carbon atoms arranged in flat parallel layers of rings of strongly bound Carbon atoms with weak interlayer bonds.

Q: How is raw graphite processed?

A: First, the raw materials are ground in crushers and ball mills. The resulting powder is then conditioned according to the particle size distribution. Finally, the powder is blended with a binder to produce a paste. Coal tar pitch or petroleum pitch are used as binders.

Q: How do you dissolve graphite?

A: Graphite can be dissolved by using a high-pressure alkaline leaching method with a sodium hydroxide alkaline solution.

Q: What is the process of manufacturing graphite anodes?

A: Raw materials and graphite foundry are the main production costs of artificial graphite. The manufacturing process of anode carbon block In general, the production of anodes includes processes such as crushing, screening and formulating, kneading, molding and roasting.

Q: Why is graphite required for the electrolytic process?

A: Graphite rods are used as electrodes in electrolysis because graphite's structure enables it to be an excellent conductor. The high number of delocalized electrons allows electricity to pass through graphite rapidly.

Q: What is graphite in electrolysis?

A: Graphite is used as an electrode material because it is a good conductor of electricity, is chemically stable, and can withstand high temperatures. It also has a low reactivity and thermal expansion coefficient, making it suitable for electrode use in electrochemical cells.

Q: How is graphite extracted?

A: Graphite ore is mined using excavating machines that carry dump trucks with raw ore. The entire extraction process follows a mining plan, facilitating the selection of the most suitable ore for final products.

Q: What is graphite processing?

A: The graphite processing flow is relatively simple, and is mainly composed of processes such as hand selection, coarse crushing, screening, medium crushing, drying, grinding, and classification. The graphite ore processing capacity of the ore dressing plant is about 60,000 t/d, and the grinding grain size is -40 mm.

Q: What are the 4 machining processes?

A: Machining Operations: Common machining operations include turning, milling, drilling, grinding, boring, etc. Machine Tools: These are the machines that perform the machining operations. They include lathes, milling machines, drill presses, and grinders, among others.

Q: How is graphite melted?

A: Graphite has a melting point similar to that of diamond of around 3600°C, at which point it sublimes rather than melting.

Q: How to liquify graphite?

A: Dissolved/digested using perchloric acid with vanadium added as a catalyst (addition of vanadium is very important). The method I am most familiar with uses 1 gram of sample + 18 mL sulfuric + 15 mL conc.

Q: What happens to graphite when heated?

A: Graphite is also unique due to its thermal expansion properties (CTE). Typically, when a material or substance is heated, it expands. However, graphite has a remarkably low coefficient of thermal expansion; which means that it can be heated and be exposed to extremely high temperatures without expanding all that much.

Q: Why is graphite resistant to heat?

A: Graphite, a naturally occurring form of carbon, is an excellent choice for thermal insulation due to its unique properties. One of the key reasons is its low thermal conductivity. This means that it does not easily allow heat to pass through it, making it an effective barrier against heat transfer.

Q: Why does graphite melt ice?

A: When acted on by an outer magnetic field, pyrolytic graphite creates its own field to oppose it. Pyrolytic graphite also conducts heat efficiently – it melts ice easily as it conducts the heat from the hands holding it.

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